MAGGI OFFICIAL WEB SITE
Ideal solution for small furniture manufacturers aiming to improve the quality of the manufacturing process on a small budget. To produce kitchens and bespoken pieces of furniture.
High-accuracy, versatility and productivity.
- User-friendly software interfacing
- Configurable equipment: choose Your solution!
- CNC programmable machining
- Small footprint: 3 sqm
- Easy maintenance, automatic lubrication of the axes and low power consumption
Ten-year experience, 100% made-in-Italy machines abiding by the highest quality standards as a result of the "Lean" manufacturing process, also known as "Toyota System".
Easy programmable through-feed boring machines with easy-to-use, intuitive software, 3 controlled axis X,Y,Z, also performing grooving, and very basic milling operations (optional), working from underneath
Panel handling with pneumatic clamp and automatic lubrication of the axes
Machine manufactured according to EC standards
HEAD UNIT
Independent spindles
N.7 vertical spindles
N.1 double horizontal-spindle (TH1) for back and forth drilling
High-precision manual side aligner, sliding on ball bearings
Panel-edge detection with laser sensor for perfect panel joints
Teleservice software
Powerful dust-collection system and automatic blowers for effective cleaning of the boring head unit
Well-dimensioned working tables with rollers
Automatic lubrication of the axes-unique in its category!
Working in a cycle or back to the operator
Package: on a wooden pallet
HARDWARE & SOFTWARE
- OSAI OPEN LIGHT CNC System for job programming and remote connection
- PEGASUS PANEL – LIGHT VERSION Design software
- Industrial PC ,Win10 IoTE 64bit LTSC SSD128GB_MSATA/0C, 128GB PROGRAM MEMORY on mSATA SSD
- CPU Intel Celeron J1900 - 4 GB RAM
- 17” LED ind. screen, Protection degree IP 65, 4:3 Format, Resolution: 1280x1024
- USB and Ethernet Ports for file uploading, on-line assistance and system upgrades
Intuitive, Icon-based interface, step-by-step data enter and simulation program. It abides by all requirements for the 4.0 INDUSTRY. Quick selection and execution of part programs. Job-lists and wide range of macros. Parametric programming. "Office Creator" PC-license. Direct import of the most common 3D-CAD files ( option) in -stp, -iges, -obj, -skp formats and 2D files in -dxf,-dwg formats. Direct import of entire Cabinet projects is also possible, by using a simple decoding software ( optional) . Free-of-charge software upgrades to get a top-performance always!
Configurable equipment to meet Your needs. Max working width 1200 mm (with any spindle and all over the panel surface). Max. panel weight 70 Kg to process heavy kitchen tops and out-of-standard working pieces. Through-feed working cycle or back to the operator.
Zero-time set-up. 5 times faster than a single-head boring machine and the fastest in its category. Axis speed 25 m/min (full-load) and 70 m/min (no load). All working operations in one cycle. The horizontal concept of the machine makes it easier for the operator to load the working pieces. Fast execution of programs through a bar-code reader.
Large and solid working tables provide the greatest stability to the workingpiece and the laser panel-length detector ensures the highest drilling accuracy.
The solid structure, made of electro-welded steel and built to withstand intense work and heavy-duty tasks, the well-dimensioned pneumatic clamp, suited to handle panels up to 70 Kg, and the double hold-down clamps; combined with highly accurate mechanics, brushless 1kW motors and rolling guides, make this machine always as accurate as the first day.
N.2, 120 mm diameter, and N.1,80 mm diameter, dust-collection nozzles ensure effective dust collection, even during the most demanding routing operations. Dust-collectors having an air flow capacity of Q = 750 m3/h are suited.
| Maximum panel dimension X-Y-Z mm | ∞ x 1200 x 60 mm |
|---|---|
| Minimum panel dimension X-Y-Z mm | 300 x 75 x 8 mm |
| Maximum panel weight | 70 Kg |
| Max. axis speed (full and no load) | 25 m/min -70 m/min |
| Double horizontal spindles (X axis) | n.2 (TH1, TH2) |
| Double horizontal spindles (Y axis) | n.2 (TH3, TH4 ) |
| Vertical spindles (Z axis) | n.12 (7X-5Y) |
| Spindle interaxis | 32 mm |
| Spindle speed | 3200 RPM |
| Integrated blade unit, fixed position (X axis) | n.1 |
| Blade diameter | 120 mm |
| Blade thickness | 4,3 mm |
| Blade speed | 4000 RPM |
| Motor power (spindles and blade) | 2,2 kW |
| Electro spindle manual tool change (power - router holder type - collet chuck type - RPM) | 3,6 kW, HSK 32, ER 25, 18.000 RPM |
| Electro spindle manual tool change (power - collet chuck type - RPM) | 3,6 kW, ER 25, 18.000 RPM |
| Electro spindle manual tool change (power - collet chuck type - RPM) | 4,5 kW, ER 32, 18.000 RPM |
| Total power (full-optional) | 10 kVA |
| Dust-collection nozzle diam. | n.2 x 120 mm n.1 x 80 mm |
| Air pressure | 6 bar |
| Air consumption | Q. = 750 m3/h |
| Overall dimensions - net weight | 2660 x 1560 x 1450 mm - 1725 Kg |
| Package dimensions (pallet) - gross weight | 2650 x 1570 x 1680 mm - 1810 Kg |
To speed-up the vertical, line drilling process ( option to be specified at the order)
CODE: 27845012- EVO
To speed-up the vertical, line drilling process ( option to be specified at the order)
CODE: 27845011- EVO
To drill the two holes for the panel joint in just one working cycle, reducing by 50% the working time ( option to be specified at the order)
CODE: 27845008
To drill on the 4th and 5th side of the panel ( option to be specified at the order)
CODE: 27845009
To reduce by 50% the working time, while drilling on the 4th and 5th side of the panel ( option to be specified at the order)
CODE: 27845010
To cut grooves for the cabinet back panel
Blade unit for grooving, X axis, blade inlcuded : 120 mm diam., 4,3 mm thickness, D 20/ Z 24
( option to be specified at the order)
CODE: 27845013
To make the handling of large-size panels easier for the operator
Independent idle-roller table 500x1500 mm ( idle-roller surface only) 562x1540 mm (incl.frame), adjustable height from 770 to 1.175 mm, max. capacity 45 Kg/m. It can be installed both sides of the machine
CODE: 27304100
To perform simple and very basic routing operations such as small-size hollow-outs, milling,cuts or simple geometric shapes and letters. The HSK router holder makes the manual change and the set-up of the tool easier and faster
Electrospindle, MANUAL TOOL CHANGE by ALLEN KEY , kW 3,6, ROUTER HOLDER HSK 32, collet chuck type ER 25 - 16 mm diam. - 18.000 rpm
( option to be specified at the order)
CODE: 27845752
To perform simple and very basic routing operations such as small-size hollow-outs, milling,cuts or simple geometric shapes and letters.
Electrospindle, MANUAL TOOL CHANGE by HOOK WRENCH KEY, kW 3,6, collet chuck type ER 25 - 16 mm diam. - 18.000 rpm
(option to be specified at the order)
CODE: 27845754
To perform simple and very basic routing operations such as small-size hollow-outs, milling,cuts or simple geometric shapes and letters.
Electrospindle, MANUAL TOOL CHANGE by HOOK WRENCH KEY, kW 4,5, collet chuck type ER 32 - 20 mm diam. - 18.000 rpm
( option to be specified at the order)
CODE: 27845755
The scanning gun reads the bar-code on the panel and automatically uploads the working program to the machine software
CODE: 00002202
To create Your working programs on a PC and uploading them to the machine software by using an USB key or through the network
CODE: 00002189
To create Your working programs on a PC and uploading them to the machine software by using an USB key or through the network
CODE: 000002186
To import 3D furniture projects, as separate files, created by other 3D softwares, directly into the machine
3D file formats such as: (.stl, .stp, .iges, .obj, .skp)
CODE: 000002263
To save time while programming: custom macros allow You to perform common operations such as drilling holes for hinges or for Cabineo in just one click
CODE: EVO-macros-on-demand
A selection of tools by our technicians for a professional approach
CODE: 27825711
To make the handling of large-size panels easier for the operator
Folding idle-roller table ( 500x750) front and/or rear side of the machine
CODE: 27826902
Package in a wooden crate (2630x1560x1520 mm - Kg 108)
It is highly recommended for long routes, either by land or sea, for a safer transit ( option to be specified at the order)
CODE: 27845900
The machine can work in countries that have different voltages than European standards ( option to be specified at the order)
CODE:
Save time while programming by importing Your Cabinet projects straight into the machine software
CODE: 00002320
Please refer to the attached drawing...
For the lubrication of the axes, You should use OLIO IP HYDRUS OIL 32, item number 00007907.
The useful stroke of the gripper on the X axis is 600 mm.
The variables that determine the speed of the machine’s execution, and its performance, in relation to a given job are numerous:
- Clamp stroke
- Clamp movement speed (X axis) with and without panel
-Head movement speed (Y axis)
-Z axis speed (which is set by the operator based on the material to be drilled, hole diameter, etc.)
-Number of holes to be made, their diameter and depth, the position of the holes on the panel.
Therefore, the only way we have to establish the machine's execution time for a given job is to analyze the drawing with the program to be executed and perform a simulation.
For more information about the product and for a simulation of execution times, feel free to contact our sales consultants by writing to: sales@maggi-technology.com
The INSTALLED POWER of the machine is 10 KVA at full load. The ABSORPTION AMPERAGE is 23A, also at full load. The power cables are four: the three phases (L1+L2+L3) + ground. No NEUTRAL CABLE is provided. The power cable cross-section is 4x6 mm².
See enclosed picture ...
See the attached drawings ...
See document enclosed ...
The electrospindle groups (or milling groups), with manual change, that we provide as an accessory for the E.P. BS 1200 EVO drill are equipped with ER collets all of the DIN 6499 type.
However, the internal diameters and tolerances vary as follows for the 3 types of milling group available:
1) Milling group code 27845754: ER 25 COLLET - fixed - internal diameter 16 mm (applicable internal diameter from 1 to 16 mm)
2) Milling group code 27845755: ER 32 COLLET - fixed - internal diameter 16 mm (applicable internal diameter from 2 to 20 mm)
3) Milling group code 27845752: ER 25 COLLET - with HSK 32 collet holder - internal diameter 15 mm (applicable internal diameter from 1 to 16 mm)
The difference between the electrospindle group (milling group) with FIXED ER 25 and ER 32 COLLETS and the one with HSK 32 COLLET HOLDER can be appreciated in the attached image...
In the first case (fig. A), the milling tool is inserted into the collet of the electrospindle group integrated into the head, and whenever you want to change it, you must extract the tool and put another one, updating the tool settings in the software each time (length, diameter, etc... estimated change time 10 min.).
In the case of the HSK 32 collet holder, instead, (fig. B) it is possible to pull out the entire collet holder from the electrospindle group, with the tool still inserted, and attach a new collet holder, also with the bit already inserted; in this way (having previously set the values of the new bit in the software and saved them), you can change the milling cutter much more quickly by simply recalling the relevant setting, and avoiding having to repeat the setting each time you change the tool (estimated change time 2 min.).
By purchasing multiple HSK 32 collet holders, you will be able to create your tool storage always ready for use!
MAXIMUM FLOW RATE: 750 m³/h - minimum requirement PRESSURE: 4,800 Pascal - minimum requirement SUCTION SPEED (160 mm diameter pipe): 25 m/sec., max. 50 m/sec. FILTERING SURFACE: 17 m² - minimum requirement SUCTION MOUTH DIAMETER AND NUMBER: 2 x 120 mm, 1 x 80 mm
CHANNEL WIDTH Theoretically, with the blade group of the BS 1200 EVO, channels of any width can be created, as it is sufficient to repeat the cutting cycle multiple times until the desired measurement is obtained. Considering a single work cycle, the maximum width that can be achieved is the thickness of the blade. The blade included in the cutting group has a thickness of 4 mm, however, blades with a thickness of up to a maximum of 8 mm can be mounted.
CHANNEL DEPTH The maximum depth of the channel that can be created is 22 mm.
The optimal pneumatic pressure is 6 Bar constant at 5000 l/min per work cycle.
The maximum and minimum length of the bits that can be applied to all horizontal spindles of the BS EVO 1200 are respectively 77 mm and 57 mm.
The milling cutter of the BS 1200 EVO can perform milling from bottom to top (milling cutter in a vertical position relative to the work surface) and only on the surface of the panel, not on its thickness (e.g., recesses for inserting locks or Clamex-type joints) because the unit does not have an angle transmission.
The maximum Z-axis travel is 70 mm
The maximum height for horizontal drilling is 30 mm on 3 sides (front and back of the panel and the side opposite to the handling clamp) and max. 20 mm on the clamp side"
The maximum and minimum length allowed for vertical drill bits is 85 mm and 57 mm respectively
The attached image shows the necessary workspace ...
The maximum milling depth is 52 mm (max. cutter length 110 mm - usable 52 mm)
No, the single-phase motor version for these two models is NOT available at the moment
The E.P. drilling machines (BS 1200 EVO and BS 800 GT) are NOT currently available in the CSA version.
Software devices (e.g., license to program from PC) and mechanical accessories (e.g., roller conveyor, tool kit) can be applied to the machine even after installation. However, additional work groups (blade group, additional spindles, etc.) CANNOT be added, EXCEPT by requesting an upgrade directly from the company, which must be performed on-site by specialized technicians. Such an upgrade would be ENTIRELY at the expense of the requester (including round-trip transportation costs).
ATEX certification is a European directive that applies to equipment that can be used in potentially explosive environments.
Maggi products, particularly the motors used, are not ATEX certified.
For more information, you can contact our customer service office at service@maggi-technology.com
You can identify each spare part within the spare parts area on the website at the following link: https://www.maggi-technology.com/it/
Identifying a spare part is easy; the website has a "spare parts identification" function that can be accessed from various points on the site: at the top of each page on the bar, from the HOME page, and through the MENU in the section dedicated to "SPARE PARTS" (as shown in the attached image), as well as in the "SUPPORT" - "after-sales support" section at the bottom of the contact area.
Once you are in the "spare parts identification" function, simply enter the machine code in the search box, and the corresponding exploded views with the codes for all the spare parts will appear. To find out the price of each spare part, you can contact our service directly via email at service@maggi-technology.com or by calling +39 0571 635 433, or you can ask the nearest MAGGI dealer; you can find them on the dealer map on the website at the following link: https://www.maggi-technology.com/it/contatti/mappa-rivenditori.
To print or download the text and image contents of the product sheet, simply click on the .pdf link located below the main image of the product of interest (as shown in the attached image); then you can decide, within your printing program, whether to proceed with printing the document directly (the print quality will depend on your settings) or to create the PDF file (the .pdf file is quite large due to the presence of many images; for sending the document via email, it is recommended to save the document using the "save PDF with reduced size" option).
Maggi guarantees the availability of spare parts for up to 10 years from the product's manufacturing date.
For spare parts older than 10 years, availability is not guaranteed; you can send a request to our after-sales service (service@maggi-technology.com ) specifying the machine code in question, the year of manufacture, and including a photo of the product and the component for which you are requesting the spare part.
The tolerance for the indicated voltages is ±10%.
To allow the Maggi consultants to evaluate if a certain processing is feasible with one of their machines, I need to provide the following information and data:
At the time of order, it is possible to request a motor with a different voltage from the standard one (400V - 50 Hz - 3PH), or in single-phase version (only for products that allow it), but it is not possible to have a more powerful motor."
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Via delle Regioni, 299 - 50052 Certaldo (Firenze) Italia
Tel. +39 0571 63541 - C.F. e P.IVA IT 01264750520 - REA: Firenze N. FI - 602104
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