MAGGI OFFICIAL WEB SITE
For horizontal and vertical drilling into wood-based panels and solid wood, for the furniture manufacturing.
- Quick, electronic set-up: Click and go!
- Accurate drilling: NC axes (+/- 0,1 mm) and the finest mechanical systems
- Small footprint: 1 sqm
More than 20.000 machines manufactured, over thirty years' experience.
100% made-in-Italy machines abiding by the highest quality standards as a result of the "Lean" manufacturing process, also known as "Toyota System".
Quick-change spindles 32 mm interaxis. Electronic selecton of boring height, depth and boring angle from 0° to 90°. Well-dimensioned working table made of steel. Ready to be connected to a dust-collector. Manufactured according to EC standards.
n.1 - 2HP Motor + linear actuator for boring-head tilting
n.2 stepper motors for the vertical and horizontal mouvement of the boring head
n.2 patented safety hold-down clamps
n.5 quick-change chucks
n.2, 1500 mm long, aluminium fences, with 4 ref. stops
n.2 removable side-fences on working table, adjustable on high-precision numeric counters
n.2 fixed ref. stops at 37 mm for hinges
Rear fence having 300 mm max. stroke
Ergonomic control panel, color 7" touch-screen, PLC for the electronic selection of the boring parameters
"Linux" Operative System
Up to 1.000 working programs storable
USB and Ethernet ports for file uploading, on-line assistance and system up-grades
Package:stackable carton box
Ready to be connected to a dust- collector
Manufactured according to EC standards
SIMPLE, ELECTRONIC, UNIQUE
Thanks to the "touch-, icon-based", patented System, for the electronic selection of boring height, depth, boring angle, and feed rate, over a PLC; the set-up is easy and intuitive and it does not require any specific programming skills.
HIGH-QUALITY END PRODUCTS
The high-precision movement of the NC axes, driven by stepper motors and endcoder; as well as the well-balanced and even movement of the boring head, driven by a centered motor and sliding along linear guides and ball bearings, ensure an extremely accurate drilling process, and high-quality end products
QUICK SET-UP : CLICK AND GO!
Electronic selection and saving of the drilling parameters ( Up to 1.000 programs storable ) allow a reduction of the set-up time by 80%, making this machine two times faster than any other single-head boring machine of the same category.
PERFECT PANEL JOINTS
The ref. side fences, adjustable on numeric counters, always represent a precise reference point, quick to set-up, and guarantee perfect parallelism of the drilling operations.
VERSATILE
It drills at any angle between 0° and 90°. The selection of the boring angle is electronic over a touch screen
SAFE PANEL HOLD-DOWN
The quick-positioning, safety, hold-down clamping units ensure the greatest stability and steadiness of the working piece during the working cycle and the highest accuracy of the drilling process
TOP-OF-THE-RANGE BORING-HEAD
Made of aluminium with internal gears made of rectified steel; well-dimensioned holder plate and centered motor for the highest balance, sliding on guides and sleeve bearings for an even vertical and horizontal movement to give You a top-performance, always!
FAST HORIZONTAL DRILLING
Thanks to the 640 mm interaxis and the large working table, You can process 2 panels having 316 mm width at the same time
FAST VERTICAL DRILLING
You can process 3000 mm - long sides in 5 working cycles
QUICK AND ACCURATE PANEL POSITIONING
Thanks to the two aluminium fences 1500x 80 mm with 4 reference stops,( two are included, two are options)
QUICK AND ACCURATE PANEL POSITIONING
Thanks to the two aluminium fences 1500x 80 mm with 4 reference stops,( two are included, two are options)
REAR FENCE
The rear fence, 300 mm stroke, allows to drill holes right in the middle of wardrobe side-panels, without using the long fence.
FIXED STOP FOR HINGES
The 37 mm fixed ref. stop is extremely useful to drill fixing holes for the hinges on side panels.
SPECIAL DESIGN TO WORK WITH LARGE-DIAMETER DRILL-BITS
The comb has been designed so as to have 3 fixed positons where You can use cutter-drill bits of large diameter, without any further adjustment of the boring head.
SOLID STRUCTURE
Made of steel, built to last, eco-friendly, rust-resistant powder coating.
FAST DRILLING OF HINGE HOLES
You can apply the boring aggregates of the available typologies ( BLUM, HETTICH, SALICE, GRASS) to drill the three hinge holes in one working cycle.
| Spindles | N. 21 |
|---|---|
| Left and right spindles | N. 10 sx - N. 11 dx |
| Spindle interaxis | 32 mm |
| Total interaxis | 640 mm |
| Max. tool diameter | 35 mm |
| Max. boring depth | 65 mm |
| Max boring height | 35 mm |
| Height of working table | 860 mm |
| Dimensions of the working table | 885 x 349,5 mm |
| Max. panel thickness (optional*) | 60 mm (130 mm *) |
| Max. panel dimensions | 900 x 3000 |
| Motor | HP 2 / KW 1,5 - RPM 2800 |
| Stepper motor 1 | nema 24, 3.2 Nm, 4.2 A, 800 g/cm^2 |
| Stepper motor 2 | nema 34, 4.4 Nm, 5.6 A, 1050 g/cm^2 |
| Linear actuator | max 6000 N, 12 mm/s, RPM 5000, max 24 A |
| Standard pneumatic pressure | BAR 6/ 8 |
| Air consumption per working cycle | 5 NL |
| Dust collection hood diameter | 80 mm |
| Overall dimensions - net weight: | 1580 x 950 x 1400 mm |
| Package dimensions (machine) | 1140 x 950 x 1060 |
| Rod packaging size | 1500 x 120 x 60 |
| Gross weight | Kg 370 |
| Net weight | Kg 340 |
To make the handling of large-size panels easier for the operator
Independent idle-roller table 500x1500 mm ( idle-roller surface only) 562x1540 mm (incl.frame), adjustable height from 770 to 1.175 mm, max. capacity 45 Kg/m. It can be installed both sides of the machine
CODE: 27304100
By using these quick-change tool-holders, You can mount Your drill-bits on the boring head in just "one click"
CODE: 36000061
To keep Your drill-bits and tools tidy and always close at hand
CODE: 26000014
To keep Your fences always close at hand
CODE: 26000010
It keeps long working panels aligned for a more accurate drilling process
N. 2 ref. stops to match the long panel during transversal drilling
CODE: 26001071
To increase by 1 mt the length of the 2 standard fences (1,5 mt each) and carry out the in line drilling process on long panels
CODE: 29970302
To process beams having a maximum height of 130 mm
CODE: 26001015
To drill mouldings and laths
CODE: 26000069 A / 26000069 B
For an even quicker and more accurate set up
CODE: 26028819
To increase the hold-down pressure on the working panel and consequently its stability during the drilling process
N.1 additional hold-down clamp
CODE: 29971019
To increase the hold-down pressure on the working panel and consequently its stability during the drilling process. It allows to process two small panels at a time
N.2 additional hold-down clamps
CODE: 29971020
For a quick and accurate set-up of the rear fence
Ref. gauge for reaf fence parallelism ( 500 mm)
CODE: 26000061
To get one single 3mt long fence
Kit to join the two aluminium fences (1500 + 1500 mm)
CODE: 26028820
To drill the three hinge holes in one single working cycle
DRILL-BITS NOT INCLUDED
CODE: 00008395
To drill the three hinge holes in one single working cycle
DRILL-BITS NOT INCLUDED
CODE: 00008391
To drill the three hinge holes in one single working cycle
DRILL-BITS NOT INCLUDED
CODE: 00008392
To drill the three hinge holes in one single working cycle
DRILL-BITS NOT INCLUDED
CODE: 00008393
Recommended drill-bit set for drilling aggregate for hinges, made up of n. 2 left-handed drill-bits 8mm diameter and n.1 right-handed drill-bit 35 mm diameter
Tool set made up of 3 drill-bits for hinges
CODE: 26845821
A selection of drill-bits by our technicians for a professional approach
CODE: 26054750
To keep side fences always close at hand
CODE: 26000012
To have the machine working in small handcraft shops having an electric system running on 220 Vlts ( option to be specified at the order)
CODE:
Electrical standards abiding by the Canadian wiring regulations ( option to be specified at the order)
CODE:
To carry out the line vertical drilling process very quickly and accurately, without using the long fence. It is highly recommended to have this device both sides of the machine to process panels longer than 2 mt.
Ref. pin for line drilling (1 piece)
CODE: 26229020 - (left) / 26229024 (right)
A click is all You need to drill the holes for the "Cabineo" connectors, in one working cycle.
CODE: 26229021
The settings or parameters that I can electronically adjust on the touch screen are: the tilt and feed rate of the head, height, and drilling depth.
No, these features are exclusive to the BORING SYSTEM 21 TECHNOLOGY model.
Yes, the reference pins can be applied on both sides of the machine and used both individually and simultaneously
Yes, Maggi semi-automatic boring machines, both single-head and multi-head, are also available in the single-phase motor format.
Please, refer to the enclosures ...
In traditional single-spindle drilling machines (BORING SYSTEM 21 PRESTIGE, BS 23, BS 29, and BS 35), the drilling angle is set manually by adjusting a reference stop on a metric rod, as shown in the video (at minute 4:55). In the BORING SYSTEM 21 TECHNOLOGY model, however, the drilling angle is set electronically via a touch-screen display (video at minute 2:46). Please refer to the videos of both types of machines for further reference."
The reference pin is not just a generic alternative to the bar; in the case of processing (inline vertical drilling) panels longer than 2 meters, it becomes ESSENTIAL to complete the work!
Look at the attached drawings; as you can see, the third and final part of the operation cannot be completed with just the bar because the profile is not long enough to provide the necessary references. Furthermore, the reference pin is always to be preferred over the bar and should be recommended to the customer when precision is an essential requirement!
The maximum usable distance is 300 mm and corresponds to the maximum stroke of the rear stop as seen in the attached image...
Maggi boring machines can work with all types of panels (MDF, particleboard, plywood, hardwood...) as well as solid wood.
For working with solid wood, we recommend the BS 35 model, which is equipped with two motors and therefore has greater drilling power.
The HINGE AGGREGATE - accessory (see available types in the attachment) is used to create the 3 holes necessary for the application of a hinge in a single work cycle.
MOUNTING The mounting is easy and fast, you just need to click the hinge aggregate onto the quick-change bushings (accessory) present on the head of the boring machinel, as shown in image A. The hinge aggregate can be mounted in any position on the head, taking into account the rotation direction of each spindle (red spindle - left rotation / black spindle - right rotation). If, for example, the central spindle of the hinge aggregate (which is the one that transmits the rotation to the bits) will be positioned on a BLACK spindle (right rotation), then the central bit of the head (35 mm diameter bit) will rotate to the right, and consequently the two smaller side bits will rotate to the left, and vice versa in the opposite case (see attached image B).
ADJUSTMENT When making the holes for the hinge with the aggregate on a single-head boring machine, it is essential to carry out a careful adjustment and use specific bits with a maximum length of 28.5 mm to AVOID COLLISIONS between the hinge-aggregate itself and the head unit and/or with the panel to be machined!
The following are all the necessary instructions for optimal adjustment:
The rotation speed of the bits is 2800 RPM (revolutions per minute), which is the same as the motor speed, and it cannot be adjusted; however, it is possible to adjust the forward speed of the head, and therefore the entry speed of the bits into the panel, using a specific control located on the front of the machine.
In the range of Maggi single-head drills, there are two types of fences on the tabletop:
For the BS 21 PRESTIGE, it has cast iron folding fences with manual adjustment on a metric scale bar with a magnify glass. The reference point for drilling is SINGLE and is represented by the central spindle on the head or zero point. The perfect parallelism of the fences is obtained using a special "compass" device (ACCESSORY).
For all other single-head drills: BS 21 TECHNOLOGY, BS 23, BS 29, BS 35, they have cast iron removable fences with manual adjustment on numerical counters. In this case, there are two reference points for drilling: the center of the first and last spindle. The setting of the two fences via high precision numerical counters always ensures perfect parallelism, without the need for additional adjustments.
See the attached image for more clarity.
See the attached instructions and images that refer to the semi-automatic single-head boring machines models with manual adjustment of drilling parameters: BS 21 PRESTIGE / BS 23 / 29 / 35
As for the BS 21 TECHNOLOGY, the adjustment of height, angle and drilling depth is ELECTRONIC via a TOUCH-SCREEN.
The maximum usable distance between the shoulders of the single-head drill for the LONGITUDINAL passage of the panel varies by model. Here are the complete details, with an example image of the machining process attached...
BORING SYSTEM 21 PRESTIGE: 897 mm
BORING SYSTEM 21 TECHNOLOGY: 897 mm
BORING SYSTEM 23: 961 mm
BORING SYSTEM 29: 1,153 mm
BORING SYSTEM 35: 1,345 mm
See the attached drawings ...
The hinge head units are offered by Maggi as accessories for their single-head and 3-head drills to allow the creation of the 3 holes for hinge application in a single drilling cycle. There are various types of head unit (see attached image), for each of which we recommend using specific 38.5 mm length drill bits (see attached image) - a 35 mm diameter center bit and 8 or 10 mm diameter side bits.
The hinge head unit can be installed on any spindle of the drill head, whether it rotates clockwise or counterclockwise, so the rotation direction of the bits is not a limiting factor. For ease of use, Maggi offers the 35 mm diameter center bit with a CLOCKWISE rotation and the side bits with a COUNTERCLOCKWISE rotation. The 3 bits can be purchased separately or as a kit.
The drill bit length to use, in order to reach the maximum drilling depth (65 mm) with the Maggi BORING SYSTEM single-head boring machine, is 85 mm.
You can verify this data by reading the information on the SPIRAL SYSTEM device, which allows for quick setting of the drilling depth on all Maggi single-head boring machines. See the attached photo.
For the lubrication of the heads of the multi-spindle boring machines , we recommend using EP 2 type grease. We advise checking the optimal lubrication level every 500 hours of operation.
Attached are instructions and images to correctly perform the lubrication of the drilling head of the multi-spindle boring machines ...
The attached image shows the necessary workspace ...
View the attached video...
The hinge aggregates that we offer as accessories, in order to make the 3 holes necessary for the application of classic door hinges in a single work cycle, can be applied to the drilling heads of the following Maggi drilling machines:
- BORING SYSTEM 21 PRESTIGE
- BORING SYSTEM 21 TECHNOLOGY
- BORING SYSTEM 23
- BORING SYSTEM 29
- BORING SYSTEM 35
- BORING SYSTEM 323
- BORING SYSTEM 323 DIGIT
HINGE AGGREGATE CANNOT BE APPLIED ON THE BORING SYSTEM 46 DRILLING MACHINE
The drilling aggregates for hinges and for Cabineo can be applied to all traditional Maggi drilling machines, EXCEPT THE BORING SYSTEM 46
See comparative table in the attached images ...
To allow the Maggi consultants to evaluate if a certain processing is feasible with one of their machines, I need to provide the following information and data:
At the time of order, it is possible to request a motor with a different voltage from the standard one (400V - 50 Hz - 3PH), or in single-phase version (only for products that allow it), but it is not possible to have a more powerful motor."
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Tel. +39 0571 63541 - C.F. e P.IVA IT 01264750520 - REA: Firenze N. FI - 602104
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