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BORING SYSTEM 21 TECHNOLOGY

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BORING SYSTEM 21 TECHNOLOGY

Multispindle, single-head, electronic boring machine, with 3 NC axes

For horizontal and vertical drilling into wood-based panels and solid wood, for the furniture manufacturing.

- Quick, electronic set-up: Click and go!

- Accurate drilling: NC axes (+/- 0,1 mm) and the finest mechanical systems

- Small footprint: 1 sqm

More than 20.000 machines manufactured, over thirty years' experience.
100% made-in-Italy machines abiding by the highest quality standards as a result of the "Lean" manufacturing process, also known as "Toyota System".



TECHNICAL FEATURES

Quick-change spindles 32 mm interaxis. Electronic selecton of boring height, depth and boring angle from 0° to 90°. Well-dimensioned working table made of steel. Ready to be connected to a  dust-collector. Manufactured according to EC standards.



STANDARD EQUIPMENT

n.1 - 2HP Motor + linear actuator for boring-head tilting

n.2 stepper motors for the vertical and horizontal mouvement of the boring head

n.2 patented safety hold-down clamps

n.5 quick-change chucks

n.2, 1500 mm long, aluminium fences, with 4 ref. stops

n.2 removable side-fences on working table, adjustable on high-precision numeric counters

n.2 fixed ref. stops at 37 mm for hinges

Rear fence having 300 mm max. stroke

Ergonomic control panel, color 7" touch-screen, PLC for the electronic selection of the boring parameters

"Linux" Operative System

Up to 1.000 working programs storable

USB and Ethernet ports for file uploading, on-line assistance and system up-grades 

Package:stackable carton box

Ready to be connected to a dust- collector

Manufactured according to EC standards





MORE INFORMATION

SIMPLE, ELECTRONIC, UNIQUE 

Thanks to the "touch-, icon-based", patented System, for the electronic selection of boring height, depth, boring angle, and feed rate, over a PLC; the set-up is easy and intuitive and it does not require any specific programming skills.

HIGH-QUALITY END PRODUCTS

The high-precision movement of the NC axes, driven by stepper motors and endcoder; as well as the well-balanced and even movement of the boring head, driven by a centered motor and sliding along linear guides and ball bearings, ensure an extremely accurate drilling process, and high-quality end products

QUICK SET-UP : CLICK AND GO!

Electronic selection and saving of the drilling parameters ( Up to 1.000  programs storable ) allow a reduction of the set-up time by 80%, making this machine two times faster than any other single-head boring machine of the same category.

PERFECT PANEL JOINTS

The ref. side fences, adjustable on numeric counters, always represent a precise reference point, quick to set-up, and guarantee perfect parallelism of the drilling operations.  

 

VERSATILE

It drills at any angle between 0° and 90°. The selection of the boring angle is electronic over a touch screen 

SAFE PANEL HOLD-DOWN 

The quick-positioning, safety, hold-down clamping units ensure the greatest stability and steadiness of the working piece during the working cycle and the highest accuracy of the drilling process

TOP-OF-THE-RANGE BORING-HEAD

Made of aluminium with internal gears made of rectified steel; well-dimensioned holder plate and centered motor for the highest balance, sliding on guides and sleeve bearings for an even vertical and horizontal movement to give You a top-performance, always!

FAST HORIZONTAL DRILLING

Thanks to the 640 mm interaxis and the large working table, You can process 2 panels having 316 mm width at the same time

FAST VERTICAL DRILLING

You can process 3000 mm - long sides in 5 working cycles

QUICK AND ACCURATE PANEL POSITIONING

Thanks to the two aluminium fences 1500x 80 mm with 4 reference stops,( two are included, two are options) 

QUICK AND ACCURATE PANEL POSITIONING

Thanks to the two aluminium fences 1500x 80 mm with 4 reference stops,( two are included, two are options) 

REAR FENCE

The rear fence, 300 mm stroke, allows to drill holes right in the middle of wardrobe side-panels, without using the long fence. 

FIXED STOP FOR HINGES

The 37 mm fixed ref. stop is extremely useful to drill fixing holes for the hinges on side panels.  

SPECIAL DESIGN TO WORK WITH LARGE-DIAMETER DRILL-BITS

The comb has been designed so as to have 3 fixed positons where You can use cutter-drill bits of large diameter, without any further adjustment of the boring head.

SOLID STRUCTURE

Made of steel, built to last, eco-friendly, rust-resistant powder coating.

FAST DRILLING OF HINGE HOLES 

You can apply the boring aggregates of the available typologies ( BLUM, HETTICH, SALICE, GRASS) to drill the three hinge holes in one working cycle.


DATA SHEET

Spindles N. 21
Left and right spindles N. 10 sx - N. 11 dx
Spindle interaxis 32 mm
Total interaxis 640 mm
Max. tool diameter 35 mm
Max. boring depth 65 mm
Max boring height 35 mm
Height of working table 860 mm
Dimensions of the working table 885 x 349,5 mm
Max. panel thickness (optional*) 60 mm (130 mm *)
Max. panel dimensions 900 x 3000
Motor HP 2 / KW 1,5 - RPM 2800
Stepper motor 1 nema 24, 3.2 Nm, 4.2 A, 800 g/cm^2
Stepper motor 2 nema 34, 4.4 Nm, 5.6 A, 1050 g/cm^2
Linear actuator max 6000 N, 12 mm/s, RPM 5000, max 24 A
Standard pneumatic pressure BAR 6/ 8
Air consumption per working cycle 5 NL
Dust collection hood diameter 80 mm
Overall dimensions - net weight: 1580 x 950 x 1400 mm
Package dimensions (machine) 1140 x 950 x 1060
Rod packaging size 1500 x 120 x 60
Gross weight Kg 370
Net weight Kg 340


ACCESSORIES

Improve the comfort
Independent idle-roller table 500x1500 mm

To make the handling of large-size panels easier for the operator 

Independent idle-roller table 500x1500 mm ( idle-roller surface only) 562x1540 mm (incl.frame), adjustable height from 770 to 1.175 mm, max. capacity 45 Kg/m. It can be installed both sides of the machine


CODE: 27304100

Ergonomics
Quick-change bush / chuck

By using these quick-change tool-holders, You can mount Your drill-bits on the boring head in just "one click"


CODE: 36000061

Ergonomics
Tool-tray

To keep Your drill-bits and tools tidy and always close at hand


CODE: 26000014

Ergonomics
Stand for the long fences

To keep Your fences always close at hand


CODE: 26000010

Specific for long panels
Ref. stops to match the long panel

It keeps long working panels aligned for a more accurate drilling process

N. 2 ref. stops to match the long panel during transversal drilling


CODE: 26001071

Specific for long panels
1000 mm long fence extension

To increase by 1 mt the length of the 2 standard fences (1,5 mt each) and carry out the in line drilling process on long panels


CODE: 29970302

Increase the versatility
Blocks to lift the hold-down clamps up to 130 mm

To process beams having a maximum height of 130 mm


CODE: 26001015

Increase the versatility
Set of two ref.stops for drilling at 45° and 90°

To drill mouldings and laths


CODE: 26000069 A / 26000069 B

Quicker set-up
Set of n° 2 additional ref. stops

For an even quicker and more accurate set up


CODE: 26028819

Enhance the hold-down on the workpiece
Additional hold-down clamp

To increase the hold-down pressure on the working panel and consequently its stability during the drilling process

N.1 additional hold-down clamp


CODE: 29971019

Enhance the hold-down on the workpiece
Additional hold-down clamps

To increase the hold-down pressure on the working panel and consequently its stability during the drilling process. It allows to process two small panels at a time 

N.2 additional hold-down clamps


CODE: 29971020

Quicker set-up
Ref. gauge for reaf fence parallelism

For a quick and accurate set-up of the rear fence

Ref. gauge for reaf fence parallelism ( 500 mm)


CODE: 26000061

Quicker set-up
Kit to join the two aluminium fences

To get one single 3mt long fence

Kit to join the two aluminium fences (1500 + 1500 mm)  


CODE: 26028820

Quick-drill of hinge holes
Drilling aggregate for hinges, type "Grass"

To drill the three hinge holes in one single working cycle

DRILL-BITS NOT INCLUDED


CODE: 00008395

Quick-drill of hinge holes
Drilling aggregate for hinges, type "Salice"

To drill the three hinge holes in one single working cycle

DRILL-BITS NOT INCLUDED


CODE: 00008391

Quick-drill of hinge holes
Drilling aggregate for hinges, type "Blum"

To drill the three hinge holes in one single working cycle

DRILL-BITS NOT INCLUDED


CODE: 00008392

Quick-drill of hinge holes
Drilling aggregate for hinges, type "Hettich"

To drill the three hinge holes in one single working cycle

DRILL-BITS NOT INCLUDED


CODE: 00008393

Recommended tools
Tool set made up of 3 drill-bits for hinges

Recommended drill-bit set for drilling aggregate for hinges, made up of n. 2 left-handed drill-bits 8mm diameter and n.1 right-handed drill-bit 35 mm diameter

Tool set made up of 3 drill-bits for hinges


CODE: 26845821

Recommended tools
Recommended drill-bit set

A selection of drill-bits by our technicians for a professional approach


CODE: 26054750

Ergonomics
Kit of n° 2 stands for the side fences

To keep side fences always close at hand


CODE: 26000012

Special voltages
Single-phase Motor

To have the machine working in small handcraft shops having an electric system running on 220 Vlts ( option to be specified at the order)


CODE:

Special voltages
"CSA" standards

Electrical standards abiding by the Canadian wiring regulations ( option to be specified at the order)


CODE:

Increase the accuracy of the working process
Ref. pin for line drilling

To carry out the line vertical drilling process very quickly and accurately, without using the long fence. It is highly recommended to have this device both sides of the machine to process panels longer than 2 mt.

Ref. pin for line drilling (1 piece)


CODE: 26229020 - (left) / 26229024 (right)

Quicker set-up
Save time
Macro "Cabineo"

A click is all You need to drill the holes for the "Cabineo" connectors, in one working cycle.


CODE: 26229021


VIDEO

VIDEO 21 TECHNOLOGY


FAQs

The settings or parameters that I can electronically adjust on the touch screen are: the tilt and feed rate of the head, height, and drilling depth.

adjustment, software

The special drill bit for creating Cabineo joint holes, using MACRO SOFTWARE Cabineo (an exclusive accessory for the BORING SYSTEM 21 TECHNOLOGY model), must be positioned at the 3 points on the drilling head where the slots for large-sized drill bits are located, as can be seen in the attached image."

accessories, options, usage tips

Attached is the complete list of recommended spare parts for the above stated single-head boring machines ...

For pricing information, please contact our spare parts office (service@maggi-technology.com)."

spare parts

Please refer to the attached table for the available types of hinge aggregates ...


accessories, options

Please refer to the attached drawings for the requested information...

accessories, options, dimensions

 The hinge drilling aggregates attach to the spindles on the head with a simple click, just like regular drill bits.

assembling, accessories, options

Please refer to the attached image...

accessories, options, dimensions

Please refer to the attached documentation...

Documents, usage tips

 The quick-change chucks (code 36000061) are mechanical tool holders that allow for the rapid mounting and removal of drill bits on the head of the boring machine, without the need for additional tools, just a click!

accessories, options

No, these features are exclusive to the BORING SYSTEM 21 TECHNOLOGY model.

comparisons, equipment

Yes, the reference pins can be applied on both sides of the machine and used both individually and simultaneously

use and maintenance, accessories, options, usage tips

Yes,  Maggi semi-automatic boring machines, both single-head and multi-head, are also available in the single-phase motor format.

motors, voltages

Please, refer to the enclosures ...

assembling, accessories, options, usage tips

In traditional single-spindle drilling machines (BORING SYSTEM 21 PRESTIGE, BS 23, BS 29, and BS 35), the drilling angle is set manually by adjusting a reference stop on a metric rod, as shown in the video (at minute 4:55). In the BORING SYSTEM 21 TECHNOLOGY model, however, the drilling angle is set electronically via a touch-screen display (video at minute 2:46). Please refer to the videos of both types of machines for further reference."

adjustment, comparisons, equipment

The reference pin is not just a generic alternative to the bar; in the case of processing (inline vertical drilling) panels longer than 2 meters, it becomes ESSENTIAL to complete the work!

Look at the attached drawings; as you can see, the third and final part of the operation cannot be completed with just the bar because the profile is not long enough to provide the necessary references. Furthermore, the reference pin is always to be preferred over the bar and should be recommended to the customer when precision is an essential requirement!

use and maintenance, comparisons, usage tips

The maximum usable distance is 300 mm and corresponds to the maximum stroke of the rear stop as seen in the attached image...

technical details

Maggi boring machines can work with all types of panels (MDF, particleboard, plywood, hardwood...) as well as solid wood.

For working with solid wood, we recommend the BS 35 model, which is equipped with two motors and therefore has greater drilling power.

comparisons, compatibility, equipment, usage tips, technical details, consultancy

The HINGE AGGREGATE - accessory (see available types in the attachment) is used to create the 3 holes necessary for the application of a hinge in a single work cycle.


MOUNTING The mounting is easy and fast, you just need to click the hinge aggregate onto the quick-change bushings (accessory) present on the head of the boring machinel, as shown in image A. The hinge aggregate can be mounted in any position on the head, taking into account the rotation direction of each spindle (red spindle - left rotation / black spindle - right rotation). If, for example, the central spindle of the hinge aggregate (which is the one that transmits the rotation to the bits) will be positioned on a BLACK spindle (right rotation), then the central bit of the head (35 mm diameter bit) will rotate to the right, and consequently the two smaller side bits will rotate to the left, and vice versa in the opposite case (see attached image B).


ADJUSTMENT When making the holes for the hinge with the aggregate on a single-head boring machine, it is essential to carry out a careful adjustment and use specific bits with a maximum length of 28.5 mm to AVOID COLLISIONS between the hinge-aggregate itself and the head unit and/or with the panel to be machined!


The following are all the necessary instructions for optimal adjustment:

  1. The height of the boring head must be adjusted to a minimum of 35 mm using the special numerical counter (see attached photo C)
  2. The maximum drilling depth, to be set, through the Spiral System device, is 24 mm (the actual drilling depth will be 14 mm, considering the automatic differential of 10 mm installed on the machine (for more information on this point, see the corresponding FAQ :  AUTOMATIC 10 mm DIFFERENTIAL))
  3. The head must be positioned vertically (vertical drilling from the bottom)
  4. The clamping-unit holding bar must be moved to the end of the stroke (as shown in photo D)
  5. The rear fence must be positioned 54 mm from the zero point (as shown in photo E)
  6. The center of the 35 mm diameter bit on the hinge aggregate will be our reference for drilling and therefore for adjusting the squares on the top, the rear stop and any stops on the bar.
assembling, positioning, adjustment, use and maintenance, accessories, options

The rotation speed of the bits is 2800 RPM (revolutions per minute), which is the same as the motor speed, and it cannot be adjusted; however, it is possible to adjust the forward speed of the head, and therefore the entry speed of the bits into the panel, using a specific control located on the front of the machine.

adjustment, technical details

In the range of Maggi single-head drills, there are two types of fences on the tabletop:


For the BS 21 PRESTIGE, it has cast iron folding fences with manual adjustment on a metric scale bar with a magnify glass. The reference point for drilling is SINGLE and is represented by the central spindle on the head or zero point. The perfect parallelism of the fences is obtained using a special "compass" device (ACCESSORY).

For all other single-head drills: BS 21 TECHNOLOGY, BS 23, BS 29, BS 35, they have cast iron removable fences with manual adjustment on numerical counters. In this case, there are two reference points for drilling: the center of the first and last spindle. The setting of the two fences via high precision numerical counters always ensures perfect parallelism, without the need for additional adjustments.

See the attached image for more clarity.

adjustment, comparisons, equipment

See the attached instructions and images that refer to the semi-automatic single-head boring machines models with manual adjustment of drilling parameters: BS 21 PRESTIGE / BS 23 / 29 / 35


As for the BS 21 TECHNOLOGY, the adjustment of height, angle and drilling depth is ELECTRONIC via a TOUCH-SCREEN.

adjustment, equipment, technical details

The maximum usable distance between the shoulders of the single-head drill for the LONGITUDINAL passage of the panel varies by model. Here are the complete details, with an example image of the machining process attached...

BORING SYSTEM 21 PRESTIGE: 897 mm 

BORING SYSTEM 21 TECHNOLOGY: 897 mm 

BORING SYSTEM 23: 961 mm 

BORING SYSTEM 29: 1,153 mm 

BORING SYSTEM 35: 1,345 mm

dimensions, technical details

See the attached drawings ... 

dimensions, technical details

The hinge head units are offered by Maggi as accessories for their single-head and 3-head drills to allow the creation of the 3 holes for hinge application in a single drilling cycle. There are various types of head unit (see attached image), for each of which we recommend using specific 38.5 mm length drill bits (see attached image) - a 35 mm diameter center bit and 8 or 10 mm diameter side bits.

The hinge head unit can be installed on any spindle of the drill head, whether it rotates clockwise or counterclockwise, so the rotation direction of the bits is not a limiting factor. For ease of use, Maggi offers the 35 mm diameter center bit with a CLOCKWISE rotation and the side bits with a COUNTERCLOCKWISE rotation. The 3 bits can be purchased separately or as a kit.

accessories, options, usage tips, consultancy

The drill bit length to use, in order to reach the maximum drilling depth (65 mm) with the Maggi BORING SYSTEM single-head boring machine, is 85 mm.

You can verify this data by reading the information on the SPIRAL SYSTEM device, which allows for quick setting of the drilling depth on all Maggi single-head boring machines. See the attached photo.

adjustment, technical details

For the lubrication of the heads of the multi-spindle boring machines , we recommend using EP 2 type grease. We advise checking the optimal lubrication level every 500 hours of operation.

use and maintenance, usage tips

Attached are instructions and images to correctly perform the lubrication of the drilling head of the multi-spindle boring machines ...

use and maintenance, consultancy

The attached image shows the necessary workspace ...

use and maintenance, dimensions, usage tips, consultancy

View the attached video...

assembling, use and maintenance, equipment, Documents, consultancy

The hinge aggregates that we offer as accessories, in order to make the 3 holes necessary for the application of classic door hinges in a single work cycle, can be applied to the drilling heads of the following Maggi drilling machines: 


- BORING SYSTEM 21 PRESTIGE

- BORING SYSTEM 21 TECHNOLOGY

- BORING SYSTEM 23

- BORING SYSTEM 29

- BORING SYSTEM 35

- BORING SYSTEM 323

- BORING SYSTEM 323 DIGIT


HINGE AGGREGATE CANNOT BE APPLIED ON THE BORING SYSTEM 46 DRILLING MACHINE

comparisons, accessories, options

The drilling aggregates for hinges and for Cabineo can be applied to all traditional Maggi drilling machines, EXCEPT THE BORING SYSTEM 46

comparisons, accessories, options

See comparative table in the attached images ...

comparisons, technical details

The total work cycle time with the Cabineo software depends on the set drilling speed, and is:

  • 22 seconds at the lowest speed
  • 16 seconds at medium speed
  • 10 seconds at the highest speed"
accessories, options, software

The aggregate for creating Cabineo joint holes must be positioned at the 3 points on the drilling head where the slots for large-sized drill bits are located, as can be seen in the attached image.

accessories, options, usage tips, consultancy

The characteristics and performance of the 5 models that make up the Maggi BORING SYSTEM single-head drilling machine family are very similar. The specific features to consider when choosing the ideal model for your needs are showed in the attached table ...

comparisons, consultancy

ATEX certification is a European directive that applies to equipment that can be used in potentially explosive environments.

Maggi products, particularly the motors used, are not ATEX certified.

For more information, you can contact our customer service office at service@maggi-technology.com 

motors, certifications

You can identify each spare part within the spare parts area on the website at the following link: https://www.maggi-technology.com/it/ 


Identifying a spare part is easy; the website has a "spare parts identification" function that can be accessed from various points on the site: at the top of each page on the bar, from the HOME page, and through the MENU in the section dedicated to "SPARE PARTS" (as shown in the attached image), as well as in the "SUPPORT" - "after-sales support" section at the bottom of the contact area.


Once you are in the "spare parts identification" function, simply enter the machine code in the search box, and the corresponding exploded views with the codes for all the spare parts will appear. To find out the price of each spare part, you can contact our service directly via email at service@maggi-technology.com or by calling +39 0571 635 433, or you can ask the nearest MAGGI dealer; you can find them on the dealer map on the website at the following link: https://www.maggi-technology.com/it/contatti/mappa-rivenditori.

spare parts

To print or download the text and image contents of the product sheet, simply click on the .pdf link located below the main image of the product of interest (as shown in the attached image); then you can decide, within your printing program, whether to proceed with printing the document directly (the print quality will depend on your settings) or to create the PDF file (the .pdf file is quite large due to the presence of many images; for sending the document via email, it is recommended to save the document using the "save PDF with reduced size" option).

Documents

Maggi guarantees the availability of spare parts for up to 10 years from the product's manufacturing date.

For spare parts older than 10 years, availability is not guaranteed; you can send a request to our after-sales service (service@maggi-technology.com ) specifying the machine code in question, the year of manufacture, and including a photo of the product and the component for which you are requesting the spare part.

spare parts

The tolerance for the indicated voltages is ±10%.

motors, voltages

To allow the Maggi consultants to evaluate if a certain processing is feasible with one of their machines, I need to provide the following information and data:

  • Dimensions of the workpiece (width, length, thickness, weight)
  • Material (MDF panel, particleboard, plywood... solid wood... etc.)
  • Type of processing to be performed (please send drawing or PDF file)
  • Required productivity (number of pieces per day/week)
  • Type of finished product and possibly a photo of it


compatibility, usage tips, consultancy

At the time of order, it is possible to request a motor with a different voltage from the standard one (400V - 50 Hz - 3PH), or in single-phase version (only for products that allow it), but it is not possible to have a more powerful motor."

motors, voltages, equipment, technical details

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IN REAL TIME

Make your life easier. Save time and cut costs.

Maggi has revolutionised the world of traditional machines by making a free APP available to its resellers, providing remote assistance using advanced technology that is friendly and accessible for everybody.


Instant translation 

Thanks to augmented reality technology and instant translation into 80 languages, we can guide an operator on the other side of the world finding the solution to a problem, in real-time.

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